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Thermal spray

Plasma Spray Nozzles & Copper Components.

Thermal-spray hardware experiences elevated temperatures, cycling and erosion, so material selection must consider more than room-temperature conductivity.

The challenge

Thermal fatigue, loss of shape and erosion under repeated process cycles.

What to review

  • Plasma/process gas and nozzle geometry
  • Cooling rate and operating cycle
  • Erosion mechanism and dimensional acceptance

Candidate grades

Dispersion-strengthened copper may be considered after confirming actual operating conditions; no universal service life is claimed.

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